Goodmans COMMERCIAL HEATING & COOLING 3 TON - 6 TON PAC User Manual

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All information contained herein is subject to change without notice.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings.
During installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown
Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
C
US
®
I
NSTALLATION
I
NSTRUCTIONS
F
OR
C
OMMERCIAL
H
EATING
& C
OOLING
3 T
ON
- 6 T
ON
P
ACKAGE
G
AS
U
NIT
CPG S
ERIES
Goodman Manufacturing Company, L.P.
IO-353D 5151 Felipe, Suite 500, Houston, TX 77056
6/11 www.goodmanmfg.com www.amana-hac.com
© 2009-2011 Goodman Manufacturing Company, L.P.
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Summary of Contents

Page 1

All information contained herein is subject to change without notice.RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.ATTENTION INSTALLING PERSONNELPrior

Page 2 - TO THE INSTALLER

10Areas Without Convenience OutletIt is recommended that an independant 115V power sourcebe brought to the vicinity of the roof top unit for portable

Page 3 - ADVERTENCIA

11(LP) gas is permitted with the use of the factory authorizedconversion kit (see the unit Technical Manual for the appro-priate kit). For High Altitu

Page 4 - WHEN INSTALLING THE UNIT

12GAS PIPING CHECKSCAUTIONTO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THEFOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GASCONNECTI

Page 5 - CLEARANCES

13NOTE: The gas connection size at the unit does NOTestablish the size of the supply line.3. These units are designed for either natural or propane(L

Page 6 - HORIZONTAL DISCHARGE

14STARTUP, ADJUSTMENTS, AND CHECKSHIGH VOLTAGE! OND THE FRAME OF THIS UNIT TO THE BUILDING ELECTRICAL GROUND BY USE OF THE GROUNDING TERMINAL PROVIDED

Page 7 - RIGGING DETAILS

15SET EVAPORATOR FAN RPMActual RPM’s must be set and verified with a tachometer orstrobe light. Refer to Appendices A and B for basic unit fanRPM. Re

Page 8 - RIGGING REMOVAL

16EVAPORATOR FAN ROTATION CHECK (THREE PHASE MODELSONLY)Check that fan rotates clockwise when viewed from the driveside of unit and in accordance with

Page 9 - ELECTRICAL WIRING

17Manifold Pressure CheckThe gas valve has a tapped opening to facilitate measure-ment of the manifold pressure. A “U” Tube manometer hav-ing a scale

Page 10 - GAS SUPPLY PIPING

184. The belt drive blower contactor closes its contacts L1,L2 and L3 to T1, T2 and T3 to provide power to thesupply fan motor.PSC MotorAdjust the CFM

Page 11 - INLET GAS PRESSURE

19supply pressure tap is provided on the upstream side of thegas valve. A manifold pressure tap is provided on the gasvalve. The normal manifold press

Page 12 - , BE SURE THERE IS

2REPLACEMENT PARTSORDERING PARTSWhen reporting shortages or damages, or ordering repairparts, give the complete unit model and serial numbersas stampe

Page 13 - Drain Connection

209. Integrated ignition control will close its normally opencontacts after a delay of approximately 30 seconds.This action energizes contactor BC and

Page 14

21Pressure Switch Stuck OpenA pressure switch stuck open can be caused by a faulty pres-sure switch, faulty wiring, a disconnected or damaged hose,a b

Page 15 - = 100 X

22To connect manometer to gas valve:1. Back outlet pressure test screw (inlet/outlet pressureboss) out one turn (counterclockwise, not more thanone tu

Page 16 - RESTORING CONNECTIONS

23TO PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS MANUAL. FOR ADDITION

Page 17 - REFRIGERATION SEQUENCE CHECK

24b. Disconnect wires from the flame rod and ignitionelectrode.c. Disconnect the gas piping at the union.d. The entire burner assembly can now be remo

Page 18 - BURN HAZARD!

25APPENDIX A BLOWER PERFORMANCE TABLESDIRECT DRIVECPG036 DOWN SHOT AND HORIZONTAL SPEED TAP EXTERNAL STATIC PRESSURE (ESP)in w.c. STANDARDCFM AMPS

Page 19 - NORMAL SEQUENCE OF OPERATION

26APPENDIX A BLOWER PERFORMANCE TABLESDIRECT DRIVECPG048 DOWN SHOT AND HORIZONTAL SPEED TAP EXTERNAL STATIC PRESSURE (ESP)in w.c. STANDARDCFM AMPS

Page 20 - External Lockout

27APPENDIX A BLOWER PERFORMANCE TABLESDIRECT DRIVECPG060 DOWN SHOT SPEEDTAP EXTERNAL STATIC PRESSURE (ESP)in w.c. STANDARDCFM AMPS WATTS RPM 0

Page 21 - BNORMAL OPERATION - COOLING

28APPENDIX A BLOWER PERFORMANCE TABLESDIRECT DRIVECPG060 HORIZONTAL SPEEDTAP EXTERNAL STATIC PRESSURE (ESP)in w.c. STANDARDCFM AMPS WATTS RPM

Page 22 - L & VM SHEAVES ADJUSTMENT

29APPENDIX A BLOWER PERFORMANCE TABLESBELT DRIVESTANDARD DOWN SHOTCPG036 STANDARD BELT DRIVE HORIZONTALCFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP

Page 23

3DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIGN CERTIFIED BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE, PERSONAL INJURY, REDUCED

Page 24 - FUNCTIONAL PARTS

30APPENDIX A BLOWER PERFORMANCE TABLESBELT DRIVESTANDARD HORIZONTALCPG036 STANDARD BELT DRIVE HORIZONTALCFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BH

Page 25 - DIRECT DRIVE

31APPENDIX A BLOWER PERFORMANCE TABLESBELT DRIVEHIGH STATIC DOWN SHOTCPG036 HIGH STATIC BELT DRIVE DOWN SHOTCFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CF

Page 26

32APPENDIX A BLOWER PERFORMANCE TABLESBELT DRIVE - HIGH STATIC HORIZONTALCPG036 HIGH STATIC BELT DRIVE HORIZONTALCFM BHP CFM BHP CFM BHP CFM BHP CFM B

Page 27 - CPG060 DOWN SHOT

33APPENDIX B ELECTRICAL DATAMIN. MAX. QTY RLA LRA QTY HP RLA HP FLA208/230-60-1 187 253 1 16.67 79 1 1/4 1.40 DD STD STATIC 1/3 2.5DD STD STATIC 1/3 2

Page 28 - CPG060 HORIZONTAL

34APPENDIX C UNIT DIMENSIONSHorizontal DischargeVertical DischargeNOTEFor horizontal discharge, remove thesupply and return duct covers and placethem

Page 29 - STANDARD DOWN SHOT

35APPENDIX D WIRING DIAGRAMS

Page 30 - STANDARD HORIZONTAL

36Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 31 - HIGH STATIC DOWN SHOT

37Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 32

38CPG036(048)0901D SINGLE PHASE 240V/60HZ DIRECT DRIVEHIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURC

Page 33 - APPENDIX B ELECTRICAL DATA

39Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 34 - APPENDIX C UNIT DIMENSIONS

4responsibility for equipment installed in violation of any codeor regulation. The mechanical installation of the packagedroof top units consists of m

Page 35 - APPENDIX D WIRING DIAGRAMS

40Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 36 - HIGH VOLTAGE!

41Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 37 - FIELD WIRING

42Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 38

43Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 39

44Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 40

45Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 41

46Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 42

47Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 43

48Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 44

49Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 45

5• The base should also be located where no runoff ofwater from higher ground can collect in the unit.ROOF TOP INSTALLATIONS ONLY:• To avoid possible

Page 46

50Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 47

51Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 48

52Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 49

53Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 50

54Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 51

55Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE

Page 52

56Goodman Manufacturing Company, L.P.5151 Felipe, Suite 500, Houston, TX 77056www.goodmanmfg.com www.amana-hac.com© 2009-2011 Goodman Manufacturin

Page 53

6Adequate clearance around the unit should be kept for safety,service, maintenance, and proper unit operation. A total clear-ance of 75” on the main

Page 54

7RIGGING DETAILSWARNINGTO PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHTPOSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITAT

Page 55

8ABCDCGSUPPLYRETURNEVAPORATOR COILCONDENSER COILCOMPRESSOR Y XCorner & Center of Gravity LocationsABCDCPG036045* 37 30 550 525 100 165 100 165CP

Page 56

9ELECTRICAL WIRINGHIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO

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